Operations Solutions

70% of Downtime is Preventable—But Invisible Until Too Late

Operations teams waste 40% of time firefighting. SplintAI gives you 30-day visibility to prevent failures before they happen.

The Operations Challenge by the Numbers

Industry data reveals why operations teams struggle

4.2%

Industry Downtime Rate

Manufacturing average unplanned downtime

$50K/hr

Downtime Cost

Average cost per hour of downtime

40%

Time Spent Firefighting

Operations teams in reactive mode

70%

Preventable Failures

With 30-day predictive visibility

Operational Intelligence

Tools That Transform How You Operate

Purpose-built for operations teams who need actionable intelligence, not more data

Predictive Maintenance

Know exactly when equipment will fail and why

30-day advance failure prediction
Root cause analysis with AI
Automated work order generation
Parts inventory optimization

Eliminate 70% of unplanned downtime

Real-Time Operations Center

Complete visibility across all production lines

Live performance dashboards
Automated alert prioritization
Cross-line performance comparison
Shift handover intelligence

Reduce response time by 85%

Production Optimization

AI-driven recommendations for maximum output

Changeover time optimization
Quality prediction and prevention
Energy consumption optimization
Labor allocation intelligence

Increase throughput by 15-20%

Team Performance Analytics

Empower teams with actionable insights

Operator performance tracking
Best practice identification
Training need analysis
Automated SOPs and work instructions

Improve team productivity by 40%

A Day with SplintAI

Your Day: Proactive, Not Reactive

See how SplintAI transforms a typical operations manager's day

6:00 AM

Shift Start Intelligence

Start informed, not reactive

AI brief on overnight issues, today's priorities, and predicted challenges

8:30 AM

Predictive Alert

Prevent $150K emergency repair

Line 3 bearing showing early failure signs - maintenance scheduled for next break

11:00 AM

Optimization Insight

Gain extra production run

AI identifies changeover sequence optimization saving 45 minutes

2:00 PM

Quality Prevention

Save 10,000 units from scrap

Temperature drift detected - adjusted before affecting product quality

4:30 PM

Shift Handover

Seamless continuity

Automated report with issues, actions, and predictions for next shift

Team Empowerment

Intelligence That Reaches Every Operator

SplintAI doesn't just give you insights—it delivers them to your entire team in a way they can act on immediately.

Operator Dashboards

Simple, visual interfaces showing exactly what operators need to know

Real-Time Guidance

Step-by-step instructions when issues arise, powered by AI

Performance Feedback

Instant feedback helps operators improve and share best practices

See Operator Interface

The Operations Reality

82% of manufacturers

cite unplanned downtime as their top operational challenge

$50,000 per hour

average cost when production lines go down unexpectedly

70% preventable

with proper predictive maintenance and AI-driven insights

SplintAI is designed to solve exactly these challenges

Stop Wasting 40% of Your Time Firefighting

Join forward-thinking operations leaders using AI to predict and prevent failures before they happen.

Limited early access spots • See impact in 30 days • Full implementation support