Predictive Intelligence for High-Volume CPG Operations
Purpose-built AI solutions that address the unique challenges of CPG manufacturing—from high-speed packaging lines to multi-site brand consistency.
Trillions
Global Market Size
High
Downtime Pressure
Growing
SKU Complexity
Critical
Brand Consistency
The Hidden Costs Eating Your Margins
CPG manufacturers face unique pressures that traditional solutions can't address
Unplanned Downtime
High
Packaging line disruptions impact production schedules
Thousands per hour in lost production
SKU Complexity
Growing
Product proliferation increases changeover demands
Significant production time lost
Changeover Times
Extended
Frequent SKU switches reduce productive capacity
Limited packaging flexibility
Brand Consistency
Critical
Quality variations across facilities affect brand trust
Customer satisfaction at stake
AI Solutions Designed for CPG Manufacturing
Address your specific challenges with intelligence that understands high-volume production
Packaging Line Intelligence
Predict and prevent failures on high-speed packaging equipment
- Extended advance failure prediction for cartoners, case packers, palletizers
- Shift from reactive to predictive maintenance
- Optimize spare parts inventory across facilities
- Automated work order generation
Designed for measurable operational efficiency
Multi-Site Standardization
Ensure consistent performance across all manufacturing locations
- Real-time performance comparison across plants
- Best practice sharing and standardization
- Centralized visibility for operations teams
- Unified KPI tracking and reporting
Drive consistency across your network
SMED Changeover Optimization
Reduce changeover times while maintaining quality standards
- AI-optimized changeover sequences
- Digital work instructions for operators
- Performance benchmarking by SKU type
- Automated scheduling optimization
Maximize productive capacity
Quality Prediction
Prevent quality issues before they impact products
- Real-time deviation detection
- Predictive quality analytics
- Root cause analysis for defects
- Integrated quality management
Proactive quality assurance
Monitor Every Critical Asset
Comprehensive coverage across your entire operation
Packaging Lines
Monitoring: Speed, torque, vibration, product flow, reject rates
Filling Equipment
Monitoring: Fill accuracy, seal integrity, torque profiles, downtime
Material Handling
Monitoring: Motor current, belt tension, cycle times, fault patterns
Utilities
Monitoring: Efficiency metrics, energy consumption, predictive alerts
Multi-Site Intelligence
SplintAI gives you unified visibility across all your manufacturing facilities, enabling standardization and best practice sharing at enterprise scale.
Centralized Visibility
Real-time performance data from all facilities in one view
Performance Benchmarking
Compare and optimize across plants with data-driven insights
Best Practice Sharing
Automatically identify and propagate winning strategies
Real-Time Multi-Site Dashboard
Projected Impact for CPG Manufacturers
Typical CPG Manufacturer Profile
Industry Challenge
High-speed packaging lines, frequent SKU changeovers, multi-facility operations
SplintAI Solution
SplintAI deployment across packaging operations with focus on predictive maintenance and changeover optimization
Based on platform capabilities and industry analysis
Join our Early Access Program to be among the first
Projected Outcomes
Weeks
To First Value
24/7
Support Included
Stop Losing Production to Packaging Line Downtime
Join forward-thinking CPG manufacturers using AI to optimize packaging lines, reduce changeovers, and ensure brand consistency.
CPG specialized • Multi-site ready • Limited launch spots available