Real Results from Real Manufacturers
See how leading manufacturers are transforming their operations and achieving massive ROI with SplintAI's predictive intelligence platform.
$150M+
Total Customer Savings
380%
Average ROI
3.2 mo
Average Payback
73%
Downtime Reduction
Global Foods Manufacturing Co.
Food & Beverage • 12 facilities, 3,500 employees
The Challenge
Experiencing 18% unplanned downtime across packaging lines, resulting in $8M annual losses and frequent missed deliveries to major retailers.
The Solution
Deployed SplintAI's predictive maintenance across all packaging lines with edge sensors monitoring vibration, temperature, and motor current.
The Results
Downtime
18% → 4.5%(75% reduction)
Financial Impact
$6.2M annual savings • 320% ROI • 3.7 months payback
- Prevented 47 critical failures in first 6 months
- Reduced maintenance costs by 42%
- Improved on-time delivery from 87% to 98%
"SplintAI didn't just reduce our downtime—it transformed how we think about operations. We're now proactive instead of reactive."
Key Metrics
Precision Automotive Parts
Automotive Manufacturing • 8 facilities, 2,200 employees
The Challenge
Quality defects running at 3.2% with $12M annual scrap costs. Struggling to meet Tier 1 supplier quality requirements.
The Solution
Implemented AI-driven quality prediction and real-time process optimization across CNC and assembly operations.
The Results
Quality
3.2% defect rate → 0.4% defect rate(87.5% reduction)
Financial Impact
$10.5M annual savings • 425% ROI • 2.8 months payback
- Achieved Six Sigma quality levels
- Reduced scrap costs by $10.5M annually
- Won 'Supplier of the Year' from major OEM
"The ability to predict quality issues before they happen has been game-changing. We're catching problems that we never even knew existed."
Key Metrics
PharmaTech Industries
Pharmaceutical Manufacturing • 5 facilities, 1,800 employees
The Challenge
Batch failures costing $15M annually. FDA compliance concerns due to inconsistent process documentation.
The Solution
Deployed comprehensive monitoring with validated data integrity, predictive batch analytics, and automated compliance reporting.
The Results
Quality
→ ()
Financial Impact
$13.2M annual savings • 520% ROI • 2.3 months payback
- Reduced batch failures by 91%
- Automated 21 CFR Part 11 compliance
- Cut audit preparation time by 85%
"SplintAI gave us the confidence that every batch would meet specifications. The FDA auditors were impressed with our data integrity."
Key Metrics
Continental Packaging Solutions
Consumer Packaged Goods • 15 facilities, 4,200 employees
The Challenge
Changeover times averaging 4.5 hours, limiting flexibility for increasing SKU variety. Missing 30% of customer delivery windows.
The Solution
Implemented SMED optimization with AI-driven changeover sequencing and predictive scheduling across all lines.
The Results
Quality
→ ()
Financial Impact
$8.7M annual savings • 380% ROI • 3.2 months payback
- Increased production capacity by 23%
- Improved on-time delivery to 97%
- Enabled 40% more SKU variety
"We can now respond to customer demands that we had to turn away before. SplintAI made us agile without adding any equipment."
Key Metrics
Success Across Industries
SplintAI delivers transformative results regardless of your industry
Food & Beverage
$4.8M
Avg Annual Savings
Automotive
$7.2M
Avg Annual Savings
Pharmaceutical
$9.1M
Avg Annual Savings
CPG
$5.6M
Avg Annual Savings
Ready to Write Your Success Story?
Join these industry leaders in transforming your manufacturing operations with predictive intelligence.
Average payback: 3.2 months • Average ROI: 380% • 100% success rate